Disc Separator Cleaner HD
Regular cleaning with RXSOL Disc Separator Cleaner HD helps maintain clean separation surfaces, supporting efficient purifier operation and reducing maintenance difficulties caused by accumulated sludge.
Application & Uses
It is effectively removes tenacious Carbon deposits, Burnt grease, Oily residues and lacquers from Disc / Disc stacks of centrifugal separators , Extremely effective for removal of found in fuel oil and lube oil purifiers, filters, separators.
Characteristics:
·Formulated to remove heavy tenacious deposits.
·Allows cleaning of discs without dismantling of disc stacks.
·Reduces downtime.
·Improves efficiency of centrifuge installation.
·Cleans down to metal surfaces.
·Cleans all types of separator discs
Major Most common Applications
RXSOL Disc Separator Cleaner HD is intended for cleaning compatible components of:
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Marine fuel oil centrifugal purifiers.
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Marine lubricating oil separators.
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Heavy fuel oil (HFO) treatment systems.
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Marine diesel oil (MDO) separator equipment.
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Disc stack centrifuges.
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Separator bowls and removable internal parts.
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Industrial oil purification equipment.
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Power plant fuel and lubricating oil separators.
The cleaner may be considered for separator equipment manufactured by Alfa Laval, GEA Westfalia and other manufacturers, provided the equipment manufacturer's chemical compatibility requirements are satisfied.
Importance of Regular Disc Separator Cleaning
Disc stack separators are essential equipment in marine fuel and lubricating oil treatment systems.
Over time, separator components may accumulate sludge, oil residues and other contaminants. Excessive deposits can obstruct flow passages, interfere with separator operation and increase maintenance requirements.
A suitable cleaning program helps maintain the cleanliness of the disc stack and supports reliable operation of the purification system.
Chemical cleaning must be combined with routine inspection, correct assembly, balancing and maintenance according to the equipment recommendations.
Dosage & Directions for Use
Should be diluted ,at the rate of 1-parts RXSOL-16-1046-020 to 5-parts water,( Or 1:1 ratio of any solvent like diesel ) before use or depend on nature of dirt / contamination RXSOL-16-1046-020 may be used directly. At 50 to 60°C for best result apply higher concentration for 15 min. to 3 hours.After the unit or parts have been satisfactorily cleaned, they should be rinsed thoroughly with fresh water. It is recommended that this product is not used on soft metal, Zinc,Tin, Galvanized surfaces or Anodized Aluminium.
Recirculation and heating will improves the cleaning action.
Recommended Cleaning Procedure
1. Preparation
Stop the separator, isolate the equipment, allow it to cool and follow the maintenance standard instructions.
Dismantle the separator disc stack where required and remove heavy loose sludge before chemical cleaning.
2. Prepare Cleaning Solution
The following concentrations are preliminary trial ranges for a suitably formulated alkaline cleaner, not validated RXSOL dosing instructions.
|
Cleaning Condition |
Trial Concentration |
|---|---|
|
Light Oil Deposits |
2–5% in water |
|
Moderate Grease and Sludge |
5–10% in water |
|
Heavy Oil and Carbonaceous Deposits |
10–15% in water |
3. Immersion Cleaning
Immerse compatible separator components in the prepared cleaning solution.
A preliminary contact period of 30–60 minutes may be evaluated. Longer soaking should be used only after confirming material compatibility.
Gentle agitation may improve cleaning efficiency.
4. Rinsing
Remove components and rinse thoroughly with clean water to eliminate loosened deposits and residual cleaner.
5. Inspection and Reassembly
Inspect separator discs and components for remaining contamination, corrosion or damage. Dry as required and reassemble according to the separator manufacturer's instructions.
Important: Avoid prolonged exposure of aluminium, zinc, sensitive alloys, coatings, seals and elastomers to strongly alkaline solutions. Do not use elevated temperatures or circulation cleaning unless specifically validated.
How RXSOL Disc Separator Cleaner HD Works
Detergency: Surfactants help wet contaminated surfaces and loosen oil and grease.
Emulsification: Oily residues are dispersed into the aqueous cleaning solution, facilitating their removal.
Powerfull Cleaning: Suitable blend to improve the removal of oxidized and stubborn oily deposits.
Dispersion: Suspended soil and sludge particles remain distributed in the cleaning solution, helping prevent immediate redeposition.
Penetration: Wetting agents assist the cleaning solution in reaching narrow spaces between separator discs.
Technical Specifications & Properties
Technical Specifications
|
Parameter |
Typical / Proposed Description |
|---|---|
|
Product Name |
Disc Separator Cleaner HD |
|
Brand |
RXSOL |
|
Chemical Type |
Heavy-Duty Detergent Cleaner |
|
Appearance |
Liquid; Charasteristic |
|
Solubility |
Intended for dilution with water |
|
Cleaning Action |
Degreasing, emulsification and dispersion |
|
Primary Application |
Marine Disc Stack Separator Cleaning |
|
Application Method |
Soaking, immersion or approved circulation |
|
Packing |
25 L and other packs, subject to availability |
Recommended Industrial & Shipboard Areas
Separator Disc Cleaner, SI-314
Other Engine Maintenance Chemicals :::
Product Description & Chemical Profile
RXSOL Disc Separator Cleaner HD – Heavy Duty Marine Disc Stack Separator Cleaning Chemical
High Performance Cleaner | Marine Purifier Disc Cleaner | Fuel Oil & Lube Oil Separator Maintenance
Product Description
RXSOL Disc Separator Cleaner HD is a heavy-duty industrial cleaning chemical developed for removing stubborn oil deposits, carbonaceous residues, grease, sludge and accumulated contaminants from marine disc stack separators, centrifugal purifiers and associated components.
The product is intended for the maintenance of fuel oil purifiers, lubricating oil separators and industrial centrifugal separation equipment commonly used in marine engine rooms, power plants and industrial processing facilities.
Its cleaning system combines detergency, emulsification and soil-dispersion action to loosen deposits from separator discs, bowls, covers and compatible metallic components.
Regular cleaning with RXSOL Disc Separator Cleaner HD helps maintain clean separation surfaces, supporting efficient purifier operation and reducing maintenance difficulties caused by accumulated sludge.
It is a heavy duty liquid blend of organic compounds with concentrated emulsifying agents. RXSOL-16-1046-020 is a liquid blend of organic solvent with heavy duty & concentrated emulsifying agents . An extremely effective for removal of burnt grease , carbon deposit , oily residues and lacquers found in fuel oil and lube oil purifiers and filters
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